ALLOY DESCRIPTION
This alloy is used in aerospace applications such as space booster and fuel tanks. The alloy is readily weldable. It is useful over a temperature range of -452º to 600 ºF. The alloy also has good fracture toughness. The T8 temper is resistant to stress corrosion cracking.
TYPICAL MECHANICAL PROPERTIES
Temper | Tensile (.500” Dia. Specimen) | Hardness | Shear | Fatigue* | Modulus | |||||||
Ultimate | Yield | Elongation/4D | Brinell 500 kg 10 mm |
Ultimate
Shearing Strength |
Endurance Limit - R.R. Moore Type |
Modulus of Elasticity |
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KSI | MPa | KSI | MPa | % | KSI | MPa | KSI | MPa | KSI x 103 | Gpa | ||
0 | 25 | 172 | 11 | 76 | 18 | 45 | - | - | - | - | 10.6 | 73.1 |
T3, T3511 | 52 | 359 | 36 | 248 | 17 | 95 | - | - | - | - | 10.6 | 73.1 |
T8, T851, T8511 | 65 | 455 | 51 | 352 | 10 | 125 | - | - | 15 | 103 | 10.6 | 73.1 |
COMPARATIVE CHARACTERISTICS
Temper | Corrosion Resistance | Cold Workability3 | Machinability3 | Anodize Response3 | Brazeability4 | Weldability4 | |||
General1 | Stress2 | Gas | Arc | Spot | |||||
0 | - | - | - | - | - | D | D | A | B |
T3, T3511 | D | C | C | B | B | D | A | A | A |
T8, T851, T8511 | D | B | D | B | B | D | A | A | A |
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Ratings A through E are relative ratings in decreasing order of merit, based on exposures to sodium chloride solution by intermittent spraying or immersion. Alloys with A and B ratings can be used in industrial and seacoast atmospheres without protection. Alloys with C, D and E ratings generally should be protected at least on faying surfaces.
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Stress-corrosion cracking ratings are based on service experience and on laboratory tests of specimens exposed to the 3.5% sodium chloride alternate immersion test.
A= No known instance of failure in service or in laboratory tests.
B= No known instance of failure in service; limited failures in laboratory tests of short transverse specimens.
C= Service failures with sustained tension stress acting in short transverse direction relative to grain structure; limited failures in laboratory tests of long transverse specimens.
D= Limited service failures with sustained longitudinal or long transverse areas. -
Ratings A through D for Workability (cold), A through E for Machinability and A through C for Anodize Response, are relative ratings in decreasing order of merit.
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Ratings A through D for Weldability and Brazeability are relative ratings defi ned as follows:
A= Generally weldable by all commercial procedures and methods.
B= Weldable with special techniques or for specifi c applications that justify preliminary trials or testing to develop welding procedure and weld performance.
C= Limited weldability because of crack sensitivity or loss in resistance to corrosion and mechanical properties.
D= No commonly used welding methods have been developed.
APPLICABLE SPECIFICATIONS
Cold Finished | Extruded |
ASTM B211 | ASTM B221 |
AMS 4162 | |
AMS 4163 |
CHEMICAL COMPOSITION LIMITS
Others | |||||||||||
Weight % | Si | Fe | Cu | Mn | Mg | Zn | Ti | V | Zx | Each | Total |
Minimum | - | - | 5.8 | 0.20 | - | - | 0.02 | 0.05 | 0.10 | - | - |
Maximum; | 0.20 | 0.30 | 6.8 | 0.40 | 0.02 | 0.10 | 0.10 | 0.15 | 0.25 | 0.05 | 0.15 |
TYPICAL PHYSICAL PROPERTIES
Characteristic | English | Metric | ||
Nominal Density (68 ºF / 20 ºC) | 0.103 lbs./in.3 | 2.84 Mg/m3 | ||
Melting Range | 1010 °F - 1190 °F | 543 °C - 643 °C | ||
Specifi c Heat (212 ºF / 100 ºC) | 0.206 BTU/lb. - °F | 864 J/kg - °K | ||
Coefficient of Thermal Expansion | Linear 68 ºF - 212 ºF 20 ºC - 100 ºC |
12.5 micro in./in.-°F | 22.5 micro m/m -°K | |
Volumetric 68 ºF / 20 ºC |
3.62 x 10-5in.3/in.3 -°F | 65 x 10-6m3/m3 -°K | ||
Thermal Conductivity (68 ºF / 20 ºC) | T3, T3551 | 67 BTU/ft. - hr. - °F | 116 W/m - °K | |
T8, T851, T8511 | 75 BTU/ft. - hr. - ºF | 130 W/m - ºK | ||
Electrical Conductivity (68 ºF / 20 ºC) | Equal Volume | T3, T3551 | 28% IACS | |
T8, T851, T8511 | 30% IACS |